Ultrasonic Fogging Nozzles

Dry Fog Nozzles With A Wide Spray Pattern Of Ultra-Fine Spray Droplets

Discover Our Ultrasonic Fogging Nozzles

The Sonicom ultrasonic fogging nozzle is ideal for increasing the level of relative humidity within a room or process by introducing moisture back into the atmosphere without causing wet areas or excessive water drop out.

Ultra-fine fogs down to only 1 micron (0.001mm) are possible, therefore ensuring the soft plume of water droplets remain in suspension until evaporation takes place. When complemented with our special water valve assembly, the unit becomes a highly efficient non-drip, self-cleaning atomiser. The heavy-duty stainless-steel water valve is controlled by the same compressed air supply used to activate the nozzle.

A simple on/off signal is required to activate the system and when the signal is removed, the water valve self-cleans every time by blowing excess water away, significantly reducing any potential particulate build up. This air-controlled valve also ensures that every time the nozzle is turned on/off, it does not drip meaning there is no risk of having a blocked nozzle, allowing for use in environments where control is essential and access limited.

What are Ultrasonic Fogging Nozzles

Ultrasonic fogging nozzles are twin fluid type spray nozzles, usually using compressed air and water to create a finely atomised water droplet, typically this nozzle range produces droplets from 3 to 10 micron. This ultra-fine droplet is created through its unique nozzle design compressed air passes through the nozzle at high velocities and expands into a resonator cavity where it is reflected back to complement and amplify the primary shock wave. The result is an intensified field of sonic energy focused between the nozzle body and the resonator cap.

Any liquid capable of being pumped into the shockwave is vigorously sheered into fine droplets by the acoustic field. The droplets have low mass and low forward velocity with low impingement characteristics. Fine atomisation ensures uniform distribution of the liquid with minimum of overspray and waste.

The Ultrasonic nozzle range has the ability to provide a consistent quality of atomisation over a wide range of flow rates. Turn down ratios of 50 to 1 is possible.

For optimal control of your ultrasonic spray system the use of a Sealpump control package helps conserve liquid usage and reduces waste by monitoring and automatically adjusting spray coverage, flow rate, droplet size, liquid and air pressures

  • Evaluate your specific spray application and implement a regular nozzle maintenance plan
  • Use in-line filters to reduce nozzle blockage

  • Less than 5-micron droplets
  • Non-drip system
  • self-cleaning nozzles
  • Low energy consumption & running costs
  • Virtually maintenance free
  • no pump required
  • easy mounting & install, user can install
  • saves up to 90% on steam running costs
  • reduces down time & material usage

Case Study

Pharmaceutical CIP

"Shower Gel & cosmetic creams manufacturer improves process cleanliness & lost production through less downtime with automated clean in place system."

19 Ellerbeck Court
Stokesley Business Park
North Yorkshire